Zabar tankin mai da layin phosphating
Bayani mai sauƙi
Pretreatment kayan aiki kunshi tanki tsoma irin pretreatment phosphating jiyya samar line.
Layin samar da tanki-immersion pretreatment phosphating ya ƙunshi matakai goma sha uku kamar ragewa, pickling, neutralization, conditioning surface, phosphating, wanki, ruwan zafi wanka, da sauransu.
Isar da kayan aikin yana ɗaukar hoist mai sarrafa kansa, ta yadda za a iya fitar da kayan aikin ta hoist mai sarrafa kansa don kammala buƙatun fasaha na kowane tsari.
Nuni samfurin
Tsarin magani
Girman kwandon rataye na Workpiece: na musamman, dangane da girman tankin mai, kwandon an yi shi da SUS304.
A'a. | Tsari | Hanya | Ruwan magani | Ruwa a cikin / fita lokaci | Lokacin magani (minti) | Yanayin magani. (℃) |
1 | Kurkure ruwan zafi 1 | tsomawa | Ruwan masana'antu | 1 | 3 | 50-55 |
2 | Predegreasing | tsomawa | Degreaser | 1 | 6 | 50-55 |
3 | Ragewa | tsomawa | Degreaser | 1 | 6 | 50-55 |
4 | Kurkure ruwa 1 | tsomawa | Ruwan masana'antu | 1 | 3 | RT |
5 | Kurkure ruwa 2 | tsomawa | Ruwan masana'antu | 1 | 3 | RT |
6 | Pickling | tsomawa | Phosphoric acid | 1 | ashirin da hudu | RT |
7 | Kurkure ruwa 3 | tsomawa | Ruwan masana'antu | 1 | 3 | RT |
8 | Neutralization | tsomawa | Neutralizer | 1 | 3 | RT |
9 | Kurkure ruwa 4 | tsomawa | Ruwan masana'antu | 1 | 3 | RT |
10 | Gyaran yanayi | tsomawa | Surface conditioner | 1 | 3 | RT |
11 | Phosphating | tsomawa | Wakilin Phosphating | 1 | 12 | 45-55 |
12 | Kurkure ruwa 5 | tsomawa | Ruwan masana'antu | 1 | 3 | RT |
13 | Kurkure ruwan zafi 2 | tsomawa | Ruwan masana'antu | 1 | 3 | 80 |
Lura: Lokacin sarrafa pretreatment ya bambanta da wakilai daban-daban, ƙayyadaddun lokacin tsari da zafin jiki wanda mai kera wakili ke bayarwa.
Bayanin tsari
Tsarin ragewa yana ɗaukar tsaftacewa mataki biyu tare da pre-degreasing da degreasing, wanda zai iya yadda ya kamata cire man fetur da ƙura a saman kayan aiki kuma ya sami babban inganci. Pickling iya yadda ya kamata cire tsatsa a saman workpiece.
Pre-jiyya pre-greasing, degreasing, ruwan zafi kurkura dumama ne kai tsaye mai tsanani da bakin karfe zafi Exchanger a cikin tanki, da phosphating tank ruwa dumama ne a kaikaice mai tsanani da bakin karfe farantin zafi Exchanger.
Domin adana ruwa, ɗakin wankin ruwan yana ɗaukar tsarin kurkura mai ƙima.
Na'urar jigilar kaya
Sigar aikin fasaha na layin isar da hoist mai sarrafa kansa
A'a. | Suna | Sigar fasaha |
1 | Gudun tafiya | 15/min (ban da ba aiki) |
2 | Dagawa da rage gudu | 4m/min |
3 | Tsawon ɗagawa | 4m ku |
4 | Yawan samarwa | 6 min |
5 | Dagawa nauyi | 3000kg |
6 | Sashin tsari mai sarrafa kansa gudun hawan | 0.5-1.0 m/min (makon saurin jujjuyawa) |
7 | Juyawa radius | 2-mita juyawa radius don trolley |
8 | Waƙa | I32a1, 6mn |
9 | Hanyar sarrafawa | Atomatik, manual |
10 | Hawan ɗagawa | Hawa guda ɗaya tare da kusan. 2.5t iya |
11 | Motar trolley da hanger | Ɗauki trolley biyu kuma an ƙera hanger tare |
12 | Layin tuntuɓar harshen wuta | nau'in C |