Baja silinder powder coating sistem
Kondisi desain dhasar
Ora. | Item | Paramèter | |
1 | Jeneng benda kerja | Silinder baja | |
2 | Materi | Bagéan wesi lan baja | |
3 | Ukuran passing maksimal | Φ406 * H1800mm | |
4 | Bobot maksimal | 170 kg | |
5 | Metode Coating | Penyemprotan bubuk otomatis + nyemprotake perbaikan manual | |
6 | Produksi taunan | 160.000pcs (40pcs / jam) | |
7 | Sistem kerja | 8 jam / shift, siji shift | |
8 | Metode pengiriman benda kerja | Rantai conveyor suspensi | |
9 | Model rantai konveyor | XT-100, siji-titik beban: 250Kg | |
10 | Jarak titik gantung | 8 * 100 = 800 mm | |
11 | Dhuwur gantung workpiece | 1200mm (Dimensi saka tingkat ndhuwur workpiece menyang ndhuwur trek) | |
12 | Kacepetan garis | 0.65m/min (0.25-2.5m/min luwes) | |
13 | Tingkat operasi peralatan gabungan | 90% | |
14 | Energi | Listrik | 220VAC; 380VAC; 50Hz; Range fluktuasi tegangan: ± 10% |
banyu industri | 0,2 ~ 0,3 MPa | ||
Sumber pemanasan | Pra-perawatan: uap jenuh, tekanan kerja: 0,4 ~ 0,6MPa Oven pangatusan: gas alam | ||
15 | Ringkesan Desain | Peralatan iki kalebu 1 set piranti pra-perawatan, 1 set oven pengeringan kelembapan, 1 set booth powder coating otomatis, 1 set ruang pelindung nyemprot bubuk, 1 set oven curing bubuk, 1 set piranti conveyor rantai gantung, 1 set piranti kontrol listrik. |
Tampilan produk
Aliran proses
Ora. | Proses | Metode | Cairan perawatan | Wektu perawatan (min) | Cara perawatan (℃) |
1 | Loading | Manual |
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3 | Kowe -1 | Semprotan | Degreaser | 1 | 50-55 |
4 | Kowe -2 | Semprotan | Degreaser | 3 | 50-55 |
5 | Wisuh 1 | Semprotan | banyu industri | 1 | RT |
6 | mbilas 2 | Semprotan | banyu industri | 1 | RT |
7 | Phosphating | Semprotan | Agen fosfat | 3 | 40-0 |
8 | mbilas 3 | Semprotan | banyu industri | 1 | RT |
9 | mbilas 4 | Semprotan | banyu industri | 1 | RT |
10 | Pangeringan banyu | Sirkulasi hawa panas |
| 15 | 100-120 |
11 | adhem | Pendinginan alami |
| 15 |
|
12 | Penyemprotan bubuk | Penyemprotan otomatis + Manual tutul-up |
| 5 | RT |
13 | Pengawetan bubuk | Sirkulasi hawa panas |
| 35 | 180-190 |
14 | adhem | Pendinginan alami |
| 40 |
|
15 | unloading | Manual |
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Pertimbangan nalika milih garis lapisan bubuk
Ukuran, bobot lan kerumitan produk sing bakal dilapisi
Kapasitas produksi sing dikarepake
Sumber pemanasan
Tata letak bengkel
Tata letak bengkel
Anggaran