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Manual powder coating system
Main parts
Manual Powder Coating Lines consist of manual powder coating booth with filters, box-type oven, and powder coating equipment.
Powder Coating Booth: Booth body is made of powder coated steel, features durable, sturdy and easy-cleaning. High-precision filters made of 100% polyester is for superior filtration performance, longer filter life. Simplified cartridge filters features quick-release type, easy to remove and replace. Powerful extraction reduce compressed air consumption, ensures a safe and clean working environment.
Powder Coating Oven: It is used for curing the powder after powder coating work for metal parts. The oven body wall usually adopts 100 or 150mm thickness rock wool panel. Small powder coating oven is specially designed for batch curing metal parts, such as alloy wheels, door handles, bike or motorcycle accessories, etc. Use electric to create the energy, through the circulating fan, make the temperature to rise uniformly. Suitable for small business starter or hobbyist.
Main process
A manual powder coating line is a system used to coat metal objects with a protective and decorative layer of powder paint.
The process involves several steps, including:
Powder Spraying: The powder is applied to the object using a powder spray gun. The powder is electrostatically charged, causing it to be attracted to the grounded object.
Powder Curing: The object is placed in a curing oven, where the powder is heated to a specific temperature for a specific amount of time. This causes the powder to melt and flow, forming a continuous, durable coating.
Cooling: The object is removed from the curing oven and allowed to cool completely
Product Display
Advantages
Lower initial investment: Manual powder coating lines are typically less expensive to set up than automatic powder coating lines.
Flexibility: Manual powder coating lines can be used to coat a wide variety of objects, including irregular shapes and small batches.
Ease of use: Manual powder coating lines are relatively easy to operate, even for inexperienced workers.
Disadvantages
Lower throughput: Manual powder coating lines are slower than automatic powder coating lines.
More labor-intensive: Manual powder coating lines require more labor than automatic powder coating lines.
Potential for inconsistency: Manual powder coating lines are more susceptible to inconsistencies in coating thickness and quality.
Applications
Manual powder coating lines are commonly used in a variety of industries, including:
Automotive: Coating car parts, such as bumpers, wheels, and frames.
Appliance: Coating appliances, such as refrigerators, stoves, and washing machines.
Furniture: Coating furniture, such as chairs, tables, and cabinets.
Metal fabrication: Coating metal parts, such as brackets, housings, and enclosures.
Medical equipment: Coating medical equipment, such as surgical instruments and implants.
Considerations when choosing
a manual powder coating line
The size and complexity of the objects to be coated.
The desired production volume.
The budget.
The availability of skilled labor.
The layout of the workspace.